At Dielectric Sciences, Inc., our team is committed to offering customers industry-leading high voltage insulation systems. Armed with years of problem solving experience and an understanding of core engineering concepts, we design, manufacture, and test a wide range of high-quality products.

As an HVT Group Company, we operate with full accreditation and ISO 9001:2015 registration. We are proud to provide our customers with an extensive list of services and dependable products, including castings.

Cast Products

Most high voltage connection systems employ a female component—i.e., the mating receptacle—made from cast material. Although epoxy is often the material of choice among manufacturers, other materials may be used depending on the design of the interface and the requirements and restrictions of the application.

At DSI, we offer casting capabilities for quality products intended for use as either encapsulation or high voltage insulation. In addition to our castings for high voltage cabling systems, we produce cast products for other applications, including tube shields, insulators, transformers, and potting.

Cast products play an integral role in numerous industries and applications. The casting process itself offers a high degree of repeatability, which makes manufacturing components easier for service providers. It’s an efficient means of keeping project costs down without sacrificing product quality.

Advantages, Options, and Applications

Customization Options

At DSI, we understand that many of our customers require custom solutions for their applications. To ensure a solution is tailored to our customers’ unique needs, we offer full customization and modification services for our over 1000 standard product designs. These services allow our customers to take advantage of unprecedented freedom and customizability when it comes to their projects.

Our expert team works closely with clients to design and manufacture components—including cast products—that stand the test of time without sacrificing quality or precision. We have extensive design, manufacturing, and testing capabilities that allow us to conceptualize new products, produce them, and test them to ensure safety.

Applications for Cast Products

Cast products see use in a number of applications. As we have developed (and now employ) the technology necessary for castings suitable for high voltage systems, many of our clients seek us out for this specific purpose. Beyond cast components for cable systems, we also regularly produce:

  • Insulators for interconnects and cables to help prevent weathering and offer insulation
  • Potting for transformers, circuit elements, and PCBs to cut down on vibration and prevent damage
  • Tube shields such as those used in vacuum tubes, gyrotrons, and magnetrons to improve performance and reduce noise and leakage
  • Transformer coils to offer enhanced strength and protection

To learn more about our cast products, contact us today. If you want to partner with us on your next project, request a quote from one of our experts.